In 1992, the year  Magyar Suzuki Zrt. was started, metals operation was established as a separate business unit. This is the time when we started to manufacture metal plate components as “TIER1” suppliers for the car industry. Since then we have also been suppliers of metal parts for home appliance manufacturers in addition to the car industry.

Our products include middle-sized plate components for the car industry, welded or assembled units, both finished and unfinished. Materials of our products include coated and uncoated steel plate, enhanced solidity steel, stainless steel, pure and alloyed aluminium. Types of finishing: oiling, painting (KTL, powder coating, pre-japanned), galvanisation, nitridation.

Characteristic technologies / procedures:

  • Sequential punching, perforation, bending, cupping with eccentric presses (10-250 metric ton machines)
  • Sequential punching, perforation, bending, cupping with eccentric presses (10-250 metric ton machines)
  • Perforation, with CNC hydraulic puncher (20 metric tons, 28 tool heads)
  • Stud welding with arc ignition
  • Gas metal arc welding with consumable wire electrode (MIG, MAG)
  • Resistance welding of bonding units
  • Welding of plates with 25-83 kW machines
  • Spot welding with 25-83 kW machines
  • Edge bending with 30-80 metric ton hydraulic machines
  • Progressive production from bands with eccentric presses (40, 63, 100, 160, 250 and 400 metric ton) Bandwidth: 20 – 800 mm, thickness: 0,4 – 3 mm
  • Mechanical subdivision of profiles and plates

Tooling:
Design, manufacturing and maintenance of the production plants we use during production are always arranged by us. We produce plants up to the overall product size of 600×600 mm in our own tool workshop. Bigger size tools are partly or entirely produced in cooperation.

Machine description

Machine type

Qty

Force (tons)

Maximum tool height (mm)

Cushion force
(tons)

Ram size
(mm x mm)

Plate width
(mm x mm)

Material width
(mm)

Material thickness
(mm)

HZPU-315 hydraulic 1 315 1200 120 1900×1600 1900×1600
HZPU-400 hydraulic 1 400 1200 160 2050×1600 2050×1600
*SCHULER 800
ava
eccentric 1 800 1200 3500×2200 3500×2200 1000 1-4
SANGIACOMO eccentric 1 400 600 2500×1500 2500×1500 800 0,8-4
LKT 250A eccentric 1 250 760 1540×900 1600×1200 420 1-3
LEK-250 eccentric 2 250 628 12 850×500 1160×850
LEK-250 eccentric 1 250 628 850×500 1160×850 300 0,5-2,5
LEK-160 eccentric 2 160 528 12 710×425 1000×740
LEK-160 eccentric 1 160 528 710×425 1000×740 300 0,5-2,5
LEXN 100 C eccentric 1 100 450 355×560 850×630
DKS-100 eccentric 1 100 450 355×560 850×630 300 0,5-2,5
LEN 63 C eccentric 1 63 320 280×450 800×630 200 0,5-2
DKS-63 eccentric 2 63 320 280×450 740×530
DKS40 eccentric 4 40 320 with springs 140×180 620×460
Total: 20

*Expected start of operation: Q3 2017

Few pictures about our machines and manufactured parts:

LKT 250 A

SMG 315

SanGiacomo

Spot welding line